1mm de espessura 3003 Disco de alumínio

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1mm de espessura 3003 Disco de alumínio

O 1mm de espessura 3003 disco de alumínio​ occupies a unique and significant position as a versatile, high-performance metal. This disc, with its specific thickness and alloy, perfectly balances mechanical properties, ease of fabrication, e custo-benefício, making it an ideal choice for a wide array of applications—from cookware and electronic components to decorative elements and industrial parts.

3003 liga de alumínio, part of the aluminum-manganese series, is renowned for its excellent formability, soldabilidade, e resistência à corrosão. When this alloy is precisely fabricated into a disc form with a 1mm thickness, it retains sufficient structural strength while offering good flexibility to meet the demands of complex forming processes. This article delves deeply into the material properties, product specifications, aplicações, and selection criteria for the 1mm de espessura 3003 disco de alumínio, providing a comprehensive technical reference for design engineers, procurement specialists, and manufacturing professionals.

Grande 3003 disco de alumínio
Grande 3003 disco de alumínio

EU. Material Science: The Superior Combination of 3003 Alloy and 1mm Thickness

I.1 Chemical Composition and Core Properties of 3003 Liga de alumínio

3003 aluminum is one of the most commonly used and versatile alloys in the aluminum processing industry. As an aluminum-manganese series rust-proof alloy, its chemical composition is meticulously engineered: aluminum as the base (aproximadamente 96.8%-99.0%), com 1.0%-1.5% manganese added as the primary alloying element, supplemented by trace amounts of copper and iron. The addition of manganese forms fine, dispersed strengthening phases, granting the alloy a significant boost in strength while maintaining aluminum’s inherent excellent ductility. Its core properties include:

  • Excelente formabilidade: Particularly outstanding deep drawability, suitable for stretch-forming complex shapes.
  • Boa resistência à corrosão: Naturally resistant to atmospheric and freshwater environments.
  • Força moderada: Can be flexibly adjusted through different temper conditions.
  • Excellent Thermal and Electrical Conductivity: Condutividade térmica tão alta quanto 155 C/(m·K), suitable for heat sink applications.

I.2 The 1mm Thickness: O “Golden Balance Pointin Engineering Applications

The selection of the 1mm thickness represents a thoughtful balance in engineering practice. It skillfully reconciles multiple demands:

  • Balance Between Strength and Light Weight: Provides adequate structural support and rigidity while optimizing weight and material cost.
  • Versatility for Forming Processes: For the vast majority of plastic forming processes like stamping, desenho, e girando, 1mm thickness falls within the “fácil de processar” range, ensuring forming stability without requiring excessive equipment tonnage.
  • Optimization of Function and Cost: For applications like heat dissipation, blindagem, e recipientes, 1mm thickness typically meets both performance and cost-effectiveness requirements.

I.3 Product Specifications and Performance Parameters Overview

The table below systematically presents the core specifications and performance boundaries of the 1mm de espessura 3003 disco de alumínio, serving as the foundation for selection and application:

Item Specification Range / Padrão Descrição & Notas
Espessura Padrão 1.0 milímetros Core characteristic dimension
Tolerância de Espessura ±0,05 mm (Padrão) / ±0,03 mm (Precisão) / ±0,02 mm (High-Precision) Selectable based on application accuracy requirements
Standard Stock Diameters 50milímetros, 100milímetros, 200milímetros, 300milímetros, 500milímetros, 800milímetros, 1200milímetros, etc.. Tamanhos comuns, readily available
Custom Diameter Range 5milímetros – 2500milímetros (or larger) No mold limitations, flexible production
Material Tempers Ó (Recozido), H12, H14, H16, H18 O-temper is softest for deep drawing; H1x tempers offer increasing strength
Typical Mech. Propriedades (O-temperamento) Resistência à tracção: 95-130 MPa; Força de rendimento: 35-145 MPa; Alongamento: 25-30% Demonstrates excellent ductility
Typical Mech. Propriedades (Temperamento H14) Resistência à tracção: 130-165 MPa; Força de rendimento: 115-150 MPa; Alongamento: 5-9% Combines strength with some formability
Propriedades Físicas Densidade: 2.73 g/cm³; Condutividade Térmica: 155 C/(m·K); Condutividade Elétrica: ~40% IACS Leve, boa condutividade térmica/elétrica
Acabamentos de Superfície Acabamento de moinho, Brilhante, Satin, Escovado, Anodizado, Painted, etc.. Meets functional and decorative needs

II. Product Forms: Standard Stock & Comprehensive Custom Services

II.1 Standard Stock Sizes: Rapid Response, Guaranteed Supply

To meet common market demands, we maintain substantial stock of 1mm de espessura 3003 discos de alumínio​ in popular sizes, ensuring efficient progress for our customersprojects.

Stock Diameter (milímetros) Tolerância de Espessura (milímetros) Temperamentos Comuns Primary Application Examples MOQ Reference
50 – 100 ±0,05 Ó, H14 EMI shielding covers, hardware pequeno, juntas, tag blanks 50 kg
150 – 300 ±0,05 Ó, H14, H16 Cookware bottoms, refletores de lâmpada, decorative plates, instrument covers 100 kg
400 – 800 ±0.08 H14, H16 Large equipment panels, filter discs, structural part blanks, container bases 300 kg
1000 and above ±0,10 – ±0.15 H14, H16 Special equipment components, large architectural decorative units Project-based

II.2 Deep Customization Capability: Your Tailored Solution

Our core strength lies in providing comprehensive customization services, ensuring the product perfectly matches your design blueprint:

  • Size Customization: Non-standard diameters, shaped blanks (rings, sectors), pre-piercing (center holes, furos de montagem, pattern holes).
  • Personalização de desempenho: Precise supply of any temper from O (totalmente recozido) to H18 (cheio duro) based on downstream processing needs.
  • Surface Customization: From mechanical finishes (escovado, mirror polish) to chemical treatments (anodizing with color), to high-end coatings (PVDF painting).

III. Surface Treatment Processes: Enhancing Protection and Aesthetic Value

Appropriate surface treatment significantly enhances the durability, functionality, and added value of the 1mm de espessura 3003 disco de alumínio. The table below compares mainstream finishing processes:

Surface Treatment Type Descrição do Processo Principais vantagens Campos de aplicação típicos Índice de Custo
Anodização Electrochemical process forming a thickened oxide layer, can be dyed and sealed. Corrosion & wear resistant, electrically insulating, available in various colors. Architectural cladding, electronic enclosures, panelas de última geração, sinalização externa. ★★★
Escovação Mechanical abrasion to create directional grain lines. Estética, hides minor scratches, enhances texture feel. Elevator interiors, painéis de eletrodomésticos, furniture trim, consumer electronics. ★★
Polimento de espelho Multi-stage mechanical polishing for high brilliance. Extremely high reflectivity, luxurious visual effect. Refletores de lâmpada, high-end decor, medals, logos. ★★★★
Jateamento de areia High-speed abrasive impact creates uniform matte surface. Uniform texture, non-reflective, increases coating adhesion. Instrument panels, equipment housings, industrial-style components. ★★
Revestimento de conversão química Chemical treatment forming chromate or phosphate protective film. Improves corrosion resistance and paint adhesion, econômico & eco-friendly. Used as a pre-treatment for painting, peças automotivas, cabinets.
PVDF Coating Spraying and baking PVDF fluorocarbon paint. Superior weatherability, Resistência UV, cor duradoura. High-end architectural aluminum panels, long-term outdoor components. ★★★★

4. Core Application Fields & Estudos de caso

IV.1 Cookware & Kitchenware Manufacturing

As a core material for pots (especially multi-clad bottoms), bakeware (formas de bolo, pizza pans), and steam racks. O 1mm de espessura 3003 disco de alumínio​ is chosen for its unparalleled deep drawability and excellent thermal conductivity, allowing for single-stroke deep drawing of pot bodies and ensuring rapid, even heat distribution.

IV.2 Electronics & Electrical Appliance Industry

Used for EMI shielding covers, dissipadores de calor (por exemplo, LED substrates, power modules), caixas de eletrodomésticos, e suportes estruturais. The 1mm thickness offers an ideal balance of rigidity, shielding effectiveness, and thermal dissipation, making it a key material for the miniaturization and high performance of electronic devices.

IV.3 Architectural Decoration & Interior Design

Widely used in metal ceilings, decorative wall panels, instalações de arte, sinalização, etc.. Through treatments like anodizing, surfaces that are durable, weather-resistant, and rich in color can be achieved, meeting the aesthetic and functional demands of modern architecture.

IV.4 Automotive & Transporte

Used for automotive interior trim panels, thermal interface spacers and covers within battery packs, and various heat dissipation components. Its lightweight property contributes to reduced energy consumption and extended range, while its good formability accommodates the complex designs of automotive parts.

V. Professional Procurement & Quality Control Guide

V.1 How to Make a Precise Inquiry?

To ensure you receive the most accurate proposal and quotation, please provide the following key information when inquiring:

  1. Exact Dimensions: Diâmetro, grossura, and specific tolerance requirements.
  2. Temperamento de materiais: Required hardness or temper condition (por exemplo, O-temperamento, H14).
  3. Requisitos de superfície: Type of finish, color, coating thickness, etc..
  4. Quantidade: Amostra, small batch, or large volume needs.
  5. End Use: Brief description of the application scenario, which helps us provide optimization suggestions.

V.2 How We Ensure Consistent Quality?

We have established a full-process quality control system from raw material to finished product. Key control points are shown in the table below:

Quality Control Stage Core Inspection Items Inspection Methods & Padrões Control Objective
Incoming Material Inspection Composição Química Spectroscopic Analysis (ASTM E1251) Ensure alloy composition precisely meets 3003 padrão
Controle de Processo Grossura & Planicidade Online Thickness Gauges, Shape Control System Guarantee thickness tolerance and flatness
Final Product Inspection Propriedades Mecânicas Tensile Testing with Universal Testing Machine (ASTM E8) Verify yield strength, resistência à tracção, elongation meet standards
Final Product Inspection Precisão Dimensional Micrometers, Calipers, Optical Projectors Ensure diameter, grossura, etc., conform to drawings
Verificação de desempenho Resistência à corrosão Teste de névoa salina neutra (ASTM B117) Verify the protection level and lifespan of surface finishes
Inspeção Visual Qualidade de Superfície Visual & Instrument Inspection under Standard Light Ensure freedom from scratches, amassados, color variation, etc..

VI. Perguntas frequentes (Perguntas frequentes)

1º trimestre: I need to deep draw the disc into a relatively deep part. Which material temper should I choose?

UM:​ For deep drawing operations, it is essential to choose an O-temperamento (Totalmente recozido) 1mm de espessura 3003 disco de alumínio. O-temper material possesses the highest ductility and plasticity, offering a large limiting drawing ratio (LDR). This minimizes the risk of cracking, rasgando, or bottom breakage during the stamping process, making it the preferred choice for deep drawing.

2º trimestre: The product will be used for outdoor signage. Which surface treatment is most durable?

UM:​ For long-term outdoor exposure, Anodização​ is the most professional and durable choice. We recommend an anodic oxide film thickness of at least 15-20 mícrons, coupled with effective sealing. The anodized layer is integrally bonded to the substrate, offers high hardness, is UV resistant, provides stable color, and can have a service life exceeding 20 anos. PVDF coating is also an excellent alternative for high-end outdoor applications.

3º trimestre: What are the main differences between 3003 e 5052 discos de alumínio? How do I choose?

UM:​ Both are common rust-proof aluminum alloys, but they emphasize different properties:

  • 3003 Liga de alumínio: Formabilidade superior​ (especially deep drawability), boa condutividade térmica/elétrica, força moderada, and typically more competitive cost. Preferred​ for applications requiring complex forming (por exemplo, panelas), good heat transfer, or where cost control is important.
  • 5052 Liga de alumínio: Maior resistência e dureza, better fatigue resistance, and superior corrosion resistance in marine environments. Preferred​ for parts requiring higher structural strength, used in marine or coastal settings, or those subjected to significant loads.

    The choice requires a comprehensive evaluation of the forming process, requisitos de força, ambiente de serviço, and budget.

4º trimestre: What is your Minimum Order Quantity (Quantidade mínima)? Are there extra charges for custom sizes?

UM:​ For standard stock specifications, the MOQ is typically 50 kg. For custom sizes, special tolerances, or surface finishes, the MOQ is assessed based on the specific process complexity, and we strive to offer flexible solutions. Pricing for custom orders is transparently calculated based on material, specific process costs, and order quantity. We do not charge unreasonabledevelopment fees” ou “mold fees.

VII. Sobre Henan Huawei Aluminium Co., Ltda.

Henan Huawei Alumínio Co., Ltda. is a modern, high-tech enterprise specializing in the R&D, produção, and sales of aluminum processed products. Located in Henan Province, a significant aluminum industry base in China, the company is equipped with advanced production facilities and a comprehensive quality management system.

Desde a sua criação, we have remained focused on the manufacturing of aluminum sheets, tiras, folhas, and precision aluminum discs. In the field of 1mm de espessura 3003 discos de alumínio, our strength lies in full-process production control (from casting, laminação a quente, cold rolling to precision cutting), stringent in-process quality control, and a robust technical R&D team. This ensures a high degree of consistency and reliability in product dimensional accuracy, propriedades mecânicas, e qualidade da superfície.

We not only offer a rich variety of standard stock products but also pride ourselves on our flexible customization services as a core advantage. We can quickly respond to diverse customer needs, from samples to large-volume orders, and are committed to becoming a trusted partner for aluminum material solutions for global clients. Our products are exported to numerous countries and regions worldwide, incluindo a Europa, América, Japão, Coréia do Sul, e Sudeste Asiático, finding applications across various industries.

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